Concurrent Development and Certification of SOFTCOMAG 49AA Alloy for Aeronautical Applications

Softcomag 49AA alloy consisting of 49 wt per cent Fe, 49 wt. per cent Co and 2 wt per cent V is a soft magnetic alloy with a combination of very high saturation magnetisation and high magnetostriction and used for several aeronautical applications such as generators (stators and rotors), fixed iron moving armature units etc. Though this alloy is brittle in nature, it can be formed into hot rolled bars and cold rolled sheets by adopting suitable thermo mechanical treatments. In order to indigenise and subsequent type certification for aeronautical applications, the alloy was produced using 100 per cent virgin raw materials in a vacuum induction melting (VIM) furnace which not only ensures substantial reduction of inclusions, but also the production of homogeneous alloy as a result of induction stirring. The chemical composition was examined and hot working parameters of the alloy were so optimised that they would result in the best combination of magnetic, physical and mechanical properties for the end use, which forms the central theme behind the developmental activity that was simultaneously covered by a comprehensive certification process. The material thus produced is subjected to stringent quality control checks in accordance with stipulated airworthiness norms. The paper discusses in detail the indigenisation efforts and airworthiness certification of the alloy Softcomag 49AA and its comparison with equivalent grades, namely PERMENDUR 49 and VACOFLUX 50.